The core of modern textile production faces a fundamental challenge: how to wind yarn packages with absolute precision while maintaining the highest production speed. The SSM Precision Winding and Doubling Machine NEO-BD addresses this challenge through modern complementary technologies, expanding the industry's technological boundaries and supporting diverse applications of sewing thread.
Figure 1: Precision Winding and Doubling Machine NEO-BD: Advanced textile manufacturing technology for excellent doubling and winding.
Figure 2: Counter-rotating paddle system: The core of NEO-BD's yarn-friendly winding technology, achieving high processing speeds with minimal yarn tension.
The Digitens digital online tension control system maintains stable yarn tension, improves the consistency of yarn tension and density, and ensures stable package quality across all winding units and batches. This is especially beneficial for bag sewing thread suppliers and manufacturers focusing on shoe sewing thread products.
In addition, the NEO-BD supports precision length measurement, achieving an accuracy of ±0.3% in parallel package applications. This enables more efficient control of package weight, which is crucial for batch doffing operations and improving the performance of subsequent twisting equipment. The machine is highly compatible with spun polyester thread wholesale and widely used in sewing thread China market.
To meet customer demands such as "reducing hairiness, providing flexible package weights, and eliminating yarn defects" while doubling production speed, Hebei Jingze Textile Co., Ltd. selected SSM's NEO-BD technology as the solution.
After installing 5 NEO-BD machines (72 spindles each), the results exceeded expectations: production speed increased from 500 meters per minute to 1,000 meters per minute, the overall quality level improved by 5% to 10%, and the package weight deviation reduced from 25-30 grams to less than 10 grams.
In addition to faster production speed, due to a 33% increase in package weight, Hebei Jingze achieved a 5% efficiency improvement throughout the twisting process. Heavier and more uniform packages reduced downtime, extended production time, and the precision length measurement function helped reduce raw material waste. The quality improvement is equally impressive: problems such as snarls and yarn splitting have been eliminated, yarn hairiness has been reduced, allowing Jingze to meet customers' strict requirements while maintaining high cost-effectiveness.
Most importantly, the equipment offers the flexibility to produce packages of various weights (1.25 kg, 1.40 kg, and even 1.667 kg with a diameter of 138 mm), a capability that no other local machines can match. Based on the above application results, Jingze Textile has placed an additional order for 5 machines of the same type.
Mr. Liu RuigangGeneral
ManagerHebei Jingze Textile Co., Ltd.
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